Innovative and upgraded solutions for hot stamping film slitting machine - to respond to market changes with precision and flexibility

In response to the diversified needs of hot stamping film in the fields of packaging and printing, luxury labels, anti-counterfeiting materials, etc., the new generation of slitting machine has realized the transformation from "standardized cutting" to "value-based processing" through three dimensional upgrades: process innovation, intelligent adaptation and green production. Here's how to innovate:

1. Process innovation: solve the special pain points of hot stamping film

1. Edge heat sealing technology

◦ Laser edge banding or ultrasonic cutting is used to complete edge melting and sealing instantaneously, avoiding the gold dust falling off and edge burr caused by traditional blade slitting (especially suitable for PET transfer hot stamping film).

◦ *Effect comparison*: the burr rate is reduced by 90%, and the integrity of the post-broil stamping transfer is increased to 99.5%.

2. Dynamic temperature control slitting

◦ The temperature of the cutter head is automatically adjusted according to the material of the hot stamping layer (aluminum layer, laser layer, color coating) (adjustable from 30 to 150°C) to prevent the coating from cracking due to high temperature or the cutting phenomenon caused by low temperature.

3. Ultra-narrow slitting capability

◦ Through the micron-level lead screw drive, the minimum slitting width is 0.5mm (such as luxury miniature anti-counterfeiting strips), and the accuracy is ± 0.02mm, which meets the needs of high-end anti-counterfeiting technology.

2. Intelligent adaptation: respond to the trend of small-batch customization

1. Parametric AI self-learning system

◦ The built-in database includes 100+ kinds of hot stamping film parameters (such as DuPont ™ Tervek and ® Kodak ® digital hot stamping film), and the new material can be quickly matched with the best slitting scheme through AI after being put on the machine, reducing the number of trial cuts by 80%.

2. One-click order change function

◦ When changing the order, the width adjustment, tension switching, and dust removal mode switching are automatically completed (such as switching from 2mm wide anti-counterfeiting line to 50mm wide packaging film), and the changeover time is < 3 minutes.

3. AR-assisted O&M

◦ Identify equipment fault points through AR glasses, synchronously retrieve maintenance tutorials, and shorten the disassembly time of complex tool sets from 2 hours to 20 minutes.

3. Green production: dual drive of cost reduction and efficiency increase

1. Closed loop of waste recycling

◦ The slitting waste edge is automatically coiled and crushed, and the PET base film and metal layer are separated by electrostatic adsorption, and the purity of the recovery reaches 95% (only 60% by the traditional method).

2. Energy optimization system

◦ Using servo energy feedback technology, the brake energy is converted into electrical energy for reuse, and the whole machine saves 30% energy, especially suitable for 24-hour continuous production.

3. Low noise design

◦ Magnetic levitation tool shaft + soundproof cabin, working noise < 65dB (traditional equipment> 80dB), in line with the EU CE certification requirements.

Fourth, market docking scenario cases

Selection suggestions

• High-end market: It is recommended to configure a fully automatic quality inspection and sorting module, which can remove defective sections with uneven coating at the same time, and the yield rate can reach 99.9%.

• Start-ups: Choose a modular basic model, and then expand functions such as laser slitting and AI quality inspection to reduce the initial investment.

By upgrading the slitter from a "production tool" to a "process empowerment platform", enterprises can quickly respond to hot stamping process innovations (such as cold stamping, digital hot stamping) and seize the high value-added market. Need further optimization? Please provide your specific application scenario (e.g. roll width, average daily capacity, etc.).